Record-breaking piling project in Helsinki

In the late 19th century, Helsinki was growing and industrialising rapidly. This was particularly evident in the seaside district of Sörnäinen, which became the largest industrial area in the city after the construction of a cargo port and a railroad track. Now the port and factories are history, but the neighbourhood – now called Kalasatama or “Fish Port” – will remain an integral part of the Helsinki maritime cityscape in the future. That future is now being built in Verkkosaari, at the northern end of Kalasatama.

While the southern Kalasatama has been under reconstruction for years, Verkkosaari was sitting idly for a long time. Its 13 hectares are now zoned for a residential area for 3,600 people, a large daycare centre, and a marina. To start with, more than 200,000 tonnes of contaminated soil had to be removed. Before construction work can begin, the soil needs to be reinforced. New land is also being built on top of the sea, where some of the buildings will arise.

At this moment, work at Verkkosaari is in full swing with excavations, earthfilling, pile drilling, and other groundwork. Drilling contractor Fingeo is drilling micropiles for road base support, in cooperation with the main contractor GRK Infra. The jobsite is demanding.

”Most of the challenges are caused by the old structures, concrete piles, wooden piles and other materials buried in the soil. It’s former seabed that had been gradually filled since the early 1900s”, says Tuomas Perkiö, supervisor for Fingeo.

The jobsite is also exceptional in scope. “This is the largest micropiling project ever in Finland. We have a drilling contract for 6,000 piles, 110 km altogether”, Tuomas recounts.

Fingeo started the pile drilling work at the beginning of 2020 with one drill rig. By November they were operating five drill units and had laid down some 3,800 piles, which equals to 63 kilometres. The remaining 2,200 piles will be drilled by autumn 2021.

Fingeo uses Robit’s pilot bits and reamers in the drilling work, which has progressed without a hitch. ”Robit’s pilots and reamers are doing a great job. At best, we have drilled more than 8 kilometers with a single bit. Cooperation with our Robit contact Sami Paavola has also been excellent: deliveries run smoothly, and Robit reacts quickly to our requests and provides support whenever needed”, says Tuomas Perkiö.

From left: Matti Tikkanen (Fingeo), pilot bit after drilling 8 km, a brand new pilot bit, Sami Paavola (Robit). Photo: Tuomas Perkiö

The remaining infrastructure works in Verkkosaari are scheduled to be completed in 2022, allowing the actual construction phase to begin. Kalasatama as a whole is one of the largest construction areas in Helsinki, and it will keep taking shape well into the 2030s.

The piling project in Verkkosaari continues into the second half of 2021. Photo on the top: Matti Tikkanen, Fingeo

World’s #1 copper producer chooses Robit

Copper mining has been a key driver of Chile’s economy for centuries. Among the country’s mining companies, the state-owned Codelco is the crown jewel. It’s the world’s leading copper producer with immense mineral reserves, and a driving force for the entire country’s development.

Codelco’s major mining sites include El Teniente, “the Lieutenant”, the world’s largest underground copper mine which has been in operation for 200 years and currently has a capacity of 400,000 tonnes.

The second largest mine is the century-old Chuquicamata, or “Chuqui”, as the locals call it. Since its open pit operations had grown increasingly uneconomic over the last years, Codelco made a huge investment switching to underground cave mining in 2019. Chuqui’s current capacity is 377,000 tonnes. Andina, the third largest mine nested at the dizzying height of 3,700–4,200 metres on the Andes, consists of the Rio Blanco underground mine and the Sur Sur open pit.

As of late 2020, Robit will be the main supplier of Top Hammer and Down-the-Hole drilling tools for Codelco’s three largest mines. This is a result of decisive cooperation between Robit and their Chilean distributor Full Safety.

Founded in 2010, Full Safety had focused on dealing in clothes and footwear for special target groups such as armed forces, law enforcement, health professionals – and the mining industry. The last-mentioned seemed like a promising sector for new business opportunities, and in 2015 they contacted Robit.

“We were looking for new strategies, and we met Robit at the right time. After consulting with them we restructured our business model over the next few years by opening a new office and recruiting sales personnel as well as drillmasters for field support. In turn, Robit offered us training and technical-commercial support on client visits, and participated in mining fairs with us”, recounts Cesar Cornejo, General Manager of Full Safety.

Getting a foot in the door of a global giant like Codelco is not a simple thing. Despite persistent efforts, discussions on arranging a comparison test to prove the quality of Robit’s consumables led nowhere. As a change of plan, Full Safety approached Astaldi, the main contractor at El Teniente – and they agreed to a head-to-head test between Robit and their then-current brands.

The February 2020 tests, involving bits, drifter rods and couplings, did not disappoint: Robit outperformed the competition by some 30% in terms of lifetime and penetration rate. A letter of certification by Astaldi opened the door to participate in a tender for Codelco. Full Safety and José Antonio Rodríguez, Sales Manager for Robit SAC, then carefully fine-tuned an offer that proved the most competitive.

This major achievement, however, is just the tip of the iceberg. The Chilean mining sector has vast growth potential for the Robit-Full Safety partnership, and several other tenders and product tests are already underway across the country.

Picture from left: Alberto Castillo (Sales Manager, Full Safety),Rafael Rojas (Drillmaster, Full Safety), José Antonio Rodríguez (Sales Manager, Robit), and Cesar Cornejo (General Manager, Full Safety).

ROBIT AND BIA HAVE SIGNED AN EXCLUSIVE DISTRIBUTOR AGREEMENT

Robit Group and BIA Group have signed an exclusive distributor agreement. Based on the agreement, BIA will represent Robit and distribute all Robit products in 17 countries across West and Central Africa (Senegal, Mali, Burkina Faso, Democratic Republic of Congo (DRC), Zambia, Mauritania, Guinea Conakry, Sierra Leone, Liberia, Ivory Coast, Togo, Benin, Niger, Chad, Cameroon, Central African Republic, and Republic of Congo).

Robit’s partnership with BIA is developed to ensure highest possible services levels for drillers in West and Middle African countries.

Tommi Lehtonen, CEO of Robit Group: “We are excited to start this partnership to serve our African drilling consumables customers. Combination of BIA’s strong presence and experienced team together with Robit’s high performance drilling consumables and technical support will offer African customers a strong solution for their drilling consumables needs.”

Vincent Bia, CEO of BIA Group: “Through this new partnership BIA will strengthen its presence in the mining, quarry and construction sectors. BIA’s exposure and knowledge in African market as well as Robit’s wide offering and quality products create an excellent opportunity for both companies to strive for being a major player in the market. With trust, shared values, and common success stories, we are delighted to start our long-lasting partnership with Robit.”

Robit is a strongly internationalized growth company servicing global customers and selling drilling consumables for applications in mining, construction and contracting, tunneling and well drilling. The company’s offering is divided into two product and service ranges: Top Hammer and Down-the-Hole. Robit has 9 of its own sales and service points throughout the world as well as an active sales network in 100 countries. Robit’s manufacturing units are located in Finland, South Korea, Australia and the UK. Robit’s shares are listed on Nasdaq Helsinki Ltd. Further information is available at robitgroup.com.  

Since over a century, BIA is recognized by its customers for its expertise in the mining, construction, transport and energy sectors. With a direct presence in more than 20 countries across Europe and Africa and thanks to its 1000 employees, driven by passion, BIA delivers the best equipment, services & technologies to increase customers‘ productivity, improve safety and reduce environmental impact (BIA mission). Further information is available at biagroup.com.

For more information, contact:

Tommi Lehtonen, Group CEO, Robit Group, tommi.lehtonen@robitgroup.com
Aymeric Manteca, Group Marketing Manager, BIA Group, aymeric.manteca@biagroup.com

ROBIT PLC
Tommi Lehtonen

Further information:
Robit Plc
Tommi Lehtonen, Group CEO
+358 40 724 9143
tommi.lehtonen@robitgroup.com

Picture, from left: Tommi Lehtonen (CEO, Robit Group), Kari Alenius (VP EMEA, Robit Group), Vincent Bia (CEO, BIA Group), Alain Vandenplas (General Manager ESB and ACCB, BIA Africa), Eric Perben (General Manager, BIA Africa), Jorge Leal (Director of Global Sales, Robit Group) and Rasmus Sokura (Sales & Distributor Business Manager, Robit Group).

Louhintaliike Ylimäki Oy – A specialist in large blasting operations

Louhintaliike Ylimäki Oy, headquartered in Lapua, is a family business that specialises in large-scale blasting and quarrying operations covering the areas of Pirkanmaa, Western and Central Finland and North Ostrobothnia. With more than 40 years of experience in the industry, the company guarantees its customers efficient and flexible service, helping it become one of the biggest quarrying operators in Finland.

Aatos Ylimäki founded Louhintaliike Ylimäki Oy in 1983. The company started out with rented equipment, but soon acquired its own manual drill and tractor-mounted air compressor. The company’s first contract was foundation work for a vocational school (Hervannan ammattiopilaitos) in Tampere. Over the years, the company’s fleet of equipment and number of personnel has grown. In 2012, the family company was transferred to the next generation, and since 2015 it has been headed by Matti Ylimäki.

Picture: Louhintaliike Ylimäki’s fleet includes six Sandvik open-pit drill rigs. According to Managing Director Matti Ylimäki (centre), head charger Matti Pitkäjärvi and driller Markku Viitanen, Louhintaliike Ylimäki has relied on the quality of Robit’s consumables, such as drill bits, rods and shanks, in its drilling operations for more than 20 years.

Quarrying with a large capacity
Today, Louhintaliike Ylimäki is known for carrying out large-scale blasting operations. With a staff of 20 and a fleet of 18 machines, the company performs rock extractions amounting to 7 million tonnes a year in a range of sites.
“Among our customers are aggregate suppliers, crushing companies and earthworks companies. We blast rock in open-pit mines in roughly 70 different sites every year; in recent years, we have also carried out a number of contracts for wind farms. We have numerous long-term customer relationships, which helps us in planning our operations in advance. Our services include crushing extractions and other large-scale quarrying, excavation of building foundations and road alignments, rock-breaking using a hydraulic rock hammer, per-metre drilling, rock slope scanning and hole straightness measuring,” lists Managing Director and head charger Matti Ylimäki.

Top-notch machine performance
Louhintaliike Ylimäki’s fleet of drilling equipment consists of six mid-range Sandvik drill rigs for open-pit mining and two Doosan excavators equipped with an ExcaDrill rock drilling attachment. The company also extensively uses rock-breaking equipment: 14 primarily Atlas Copco rock hammers mounted on ten 30–35-tonne excavators, most of which are from Doosan’s range. A wide array of other equipment used in quarrying contracts, from dumpers to vibration meters, is also in the company’s fleet.
Drill rigs are replaced after roughly 5 to 6 years of use; in one year, a single rig drills around 60 to 70 kilometres of holes in rock. The equipment is maintained at our own workshop in Lapua and of course we also use the equipment supplier’s maintenance services,” says Ylimäki.

Decades of co-operation with Robit Louhintaliike Ylimäki has relied on the quality of Robit’s consumables, such as drill bits, rods and shanks, in its drilling operations for more than 20 years. “Robit is a very important partner to us. As a Finnish operator, their service and products are always nearby, they listen closely to customer feedback, and perhaps most importantly for an operator of our size, their service is flexible – Sales Manager Esa-Matti Polvi is very pro-active, always on the lookout for new solutions to further enhance our operations. And of course the products are in top condition, which enables efficient drilling and well as a good price/quality ratio. Robit’s continuous product development brings better solutions to market and if we need, say, a few dozen special bits, they will be produced in Lempäälä just the way we want them and on a tight schedule,” praises Ylimäki.

A container with drilling products on site
A year ago, Robit set up a consignment stock at Louhintaliike Ylimäki’s location in Lapua.
“The products stocked in the container include all the drilling consumables we need, meaning bits, rods and shanks, as well as coupling sleeves and bit adapters, to name a few. Robit invoices us for the products we use, and we place orders to ensure the shelves are always stocked with what we need. The container itself was made to be user-friendly, so picking products and, for instance, using a forklift to lift drill rods onto the rack is easy. Drillers bring the products to the worksite with them in their vehicles, and they always have enough for one or two weeks’ worth of work on the rig,” says infrastructure engineer and head charger Matti Pitkäjärvi.
Robit’s consignment stock has significantly improved Louhintaliike Ylimäki’s logistics:
“It makes things easier for drillers when they can pick up the consumables they need from a single location straight off the shelf, without having to order them separately,” says Pitkäjärvi.

Picture: A year ago, Robit set up a consignment stock at Louhintaliike Ylimäki’s location in Lapua. The products stocked in the container include all the required drilling consumables, i.e. bits, rods and shanks, as well as coupling sleeves and bit adapters, among other things. Robit invoices for the products used, and orders are placed to ensure the shelves are always stocked as needed.