OULUN PORAKAIVOT THRIVES USING ROBIT’S WEAR PARTS

Kauno Määttä was a familiar name to Finnish wrestling fans in the 1960s and 70s: he won the Finnish Greco-Roman wrestling championship in his weight class several times. In his day job, however, Kauno did not make the headlines despite being a respected professional: he drilled wells.

Kauno’s career as a driller continued into retirement and was passed on to the next generations. In the late 1980s, Kauno’s primary school-age grandsons, Sami and Simo Manninen, got the spark when they got invited as helpers for a well-drilling job.

The spark ignited a lasting passion, and as a result, the brothers’ own company, Oulun Porakaivot, was finally born in 2012. It operates throughout Finland, and its core business is drilling geothermal energy fields for large properties. Oulun Porakaivot also handles the design and permitting of the energy fields and has a wide range of customers from the public sector to commercial properties and housing cooperatives. They also drill individual geothermal and water wells for detached houses and other small properties.

Oulun Porakaivot operates six drilling rigs and has long been Robit’s contract customer, using Robit products for all key consumables such as rods, ring bits, drill bits, and pilots. Panu Haulos, Design Engineer at Oulun Porakaivot, has noticed a welcome improvement in the quality of drilling tools.

“Reliability of consumables is critical in this sector. The wells are getting deeper – up to 450 meters – and the plots of land are often small: if the first hole falls short, there may not be enough room to drill a new one. In consumables, we have to look at the cost of a drill meter from an overall economic perspective: performance, drilling speed and fuel consumption. Robit’s products have been consistently reliable and have performed excellently in deep wells. And today’s hammers and bits are more durable than before,” says Panu.

For about a year, Robit has been developing a new four-inch DTH hammer, branded Robit H4, for well drilling. Testing in cooperation with customers is an integral part of product development. The H4 hammer was optimized and finalized as per customer feedback. Robit’s Sales Director Kimmo Kangas approached Oulun Porakaivot and offered them an opportunity to test the new hammer. A suitable test site was found in Helsinki, at a housing cooperative’s future energy field, where 23 wells will be drilled to a depth of 390 metres. Kimmo has followed the development of the H4 hammer from the beginning and has seen its potential.

“The functionality, reliability and penetration rate of the H4 are outstanding. However, the most significant improvement is fuel consumption, which is significantly lower than the competition. Typically, for example, in a 200-meter well, the compressor consumes about two litres of fuel per meter. On the H4 hammer, the consumption has been as low as one and a half litres. That’s a crucial difference,” says Kimmo.

Low fuel consumption is one of the key assets of the H4 hammer.

Panu Haulos confirms that the H4 has achieved very low fuel consumption figures at the drilling test site. The two companies have been in close cooperation for years.

“Robit’s domestic production is definitely a plus for us: we can get parts with a fast response time. They react quickly to our needs, around the clock if necessary. Robit has also been able to help in special cases where off-the-shelf products have not been available. For example, we had a project where the hole we were to drill had to be absolutely straight. Robit tailor-made us a special guiding rod that did the job,” says Panu.

In many sectors of the economy, growth indicators have recently taken a downward turn. This is not the case in the thermal well market, at least not for Oulun Porakaivot.

“The trend is upward, and demand is constantly growing and diversifying. Of course, this is partly due to technological advances that allow us to drill deeper wells. In Finland, the city of Helsinki, in particular, is a strong driver of progress in this field. The city, striving to move away from fossil-based district heating, has streamlined the permitting process for geothermal heat”, Panu says.

Picture from left: Ville Alanko, Simo Manninen, CEO Sami Manninen, Panu Haulos (Oulun Porakaivot); on the right Kimmo Kangas (Robit).

OCI: A POWERFUL PARTNER IN THE US MARKET

OCI, LLC, headquartered in Brookville, Pennsylvania, has been servicing the US drilling industry since 1997. Their core businesses include designing and building drilling tools and systems, equipment sales, rental and service, and consulting clients on methods and materials in their drilling projects.

OCI’s sales offering includes Down the Hole hammers and shock absorbers. UK-based Bulroc rose to prominence in the 1970s as a leading manufacturer of DTH hammers and related accessories. Jim Rupert, one of the founders of OCI, had been working with Bulroc hammers since the early 1980s, and it was only natural that when OCI was founded in the 1990s, they would partner with Bulroc.

The same successful partnership continues to this day with OCI and Robit, which acquired Bulroc in 2016. DTH hammers, along with piling tools, remain a key part of the Robit product line in OCI’s varied portfolio.

“We are a design and build manufacturing company that also mass produces micro piling casing and other industry products. We manufacture the micropile casing and the tooling used along with it. Our offerings include sub adapters, head adapters, swivels of various models, drill pipes of various types, drill string components, augers, core barrels, kelly equipment, and auxiliary equipment. We are not limited to a product line; we offer unique opportunities to manufacture specialized drilling and construction equipment “, says Dave Franklin, Technical Sales and Project Management at OCI.

The OCI–Robit partnership continues to serve the drilling industry across North America successfully.

“OCI feels we have a strong, healthy relationship with Robit, and we look forward to many opportunities in the near and distant future. Our clients have always been happy with Robit tools and the support we offer them as a team approach. Together, we provide a full scope of products and services,” Dave Franklin sums up.

Picture: The OCI headquarters in Brookville, PA.

DWARSRIVIER CHROMIUM MINE IMPROVING PRODUCTIVITY WITH ROBIT’S TOOLS

BIC is an acronym most geologists are familiar with. It stands for Bushveld Igneous Complex, situated in South Africa. It’s one of the world’s most significant geological features due to its size, age – and mineral wealth.

BIC is the largest layered igneous intrusion within the Earth’s crust. Put simply, a layered intrusion is an underground formation of rock formed from magma that cooled down and solidified in layers, much like a layered cake. Each layer can have different types and concentrations of minerals, making these formations especially interesting for geologists and mining companies.

The Bushveld Complex contains the world’s largest known resources of platinum group metals, chromium, and vanadium. Most of the chromium resources are concentrated on the eastern limb of the Complex, which runs across Limpopo, the northernmost province of South Africa. One of the major producers of chromium ore in Limpopo is the Dwarsrivier mine, located some 130 km southeast of Polokwane, the provincial capital.

The Dwarsrivier mine has been in operation since 1999. Since 2015, it has been run by Assore South Africa. The mine produces more than a million tonnes of chromium ore yearly.

Mining is a competitive industry, and cost control plays an important part – and this applies to drilling tools as well. Recently, the Dwarsrivier mine began to use Robit’s Top Hammer drilling consumables.

“Drilling requirements are essential to ensure that face holes for blasting are drilled fast, efficiently, and within budget. Quality and cost are the top priorities”, says Dewet Pretorius, Mining Manager at Dwarsrivier.

In addition to cost and quality, Dwarsrivier were on the lookout for a supplier with effective after-sales service – something that had been lacking up until then.

“With Robit, our overall costs have decreased, production has improved, and the Robit team is providing us with good after-sales service as well”, Mr Pretorius says.

South Africa holds about 70% of the world’s chrome reserves and is the largest producer of ferrochrome in the world. Dwarsrivier will continue to contribute to this effort for a long time: the current plan extends the mine life well into the 2040s.

In the picture from left: Babra Shai, Site supervisor, Robit – Dewet Pretorius, Mine Manager, Dwarsrivier – Trevor Van Biljon, Area Sales Manager, Robit