OULUN PORAKAIVOT THRIVES USING ROBIT’S WEAR PARTS

Kauno Määttä was a familiar name to Finnish wrestling fans in the 1960s and 70s: he won the Finnish Greco-Roman wrestling championship in his weight class several times. In his day job, however, Kauno did not make the headlines despite being a respected professional: he drilled wells.

Kauno’s career as a driller continued into retirement and was passed on to the next generations. In the late 1980s, Kauno’s primary school-age grandsons, Sami and Simo Manninen, got the spark when they got invited as helpers for a well-drilling job.

The spark ignited a lasting passion, and as a result, the brothers’ own company, Oulun Porakaivot, was finally born in 2012. It operates throughout Finland, and its core business is drilling geothermal energy fields for large properties. Oulun Porakaivot also handles the design and permitting of the energy fields and has a wide range of customers from the public sector to commercial properties and housing cooperatives. They also drill individual geothermal and water wells for detached houses and other small properties.

Oulun Porakaivot operates six drilling rigs and has long been Robit’s contract customer, using Robit products for all key consumables such as rods, ring bits, drill bits, and pilots. Panu Haulos, Design Engineer at Oulun Porakaivot, has noticed a welcome improvement in the quality of drilling tools.

“Reliability of consumables is critical in this sector. The wells are getting deeper – up to 450 meters – and the plots of land are often small: if the first hole falls short, there may not be enough room to drill a new one. In consumables, we have to look at the cost of a drill meter from an overall economic perspective: performance, drilling speed and fuel consumption. Robit’s products have been consistently reliable and have performed excellently in deep wells. And today’s hammers and bits are more durable than before,” says Panu.

For about a year, Robit has been developing a new four-inch DTH hammer, branded Robit H4, for well drilling. Testing in cooperation with customers is an integral part of product development. The H4 hammer was optimized and finalized as per customer feedback. Robit’s Sales Director Kimmo Kangas approached Oulun Porakaivot and offered them an opportunity to test the new hammer. A suitable test site was found in Helsinki, at a housing cooperative’s future energy field, where 23 wells will be drilled to a depth of 390 metres. Kimmo has followed the development of the H4 hammer from the beginning and has seen its potential.

“The functionality, reliability and penetration rate of the H4 are outstanding. However, the most significant improvement is fuel consumption, which is significantly lower than the competition. Typically, for example, in a 200-meter well, the compressor consumes about two litres of fuel per meter. On the H4 hammer, the consumption has been as low as one and a half litres. That’s a crucial difference,” says Kimmo.

Low fuel consumption is one of the key assets of the H4 hammer.

Panu Haulos confirms that the H4 has achieved very low fuel consumption figures at the drilling test site. The two companies have been in close cooperation for years.

“Robit’s domestic production is definitely a plus for us: we can get parts with a fast response time. They react quickly to our needs, around the clock if necessary. Robit has also been able to help in special cases where off-the-shelf products have not been available. For example, we had a project where the hole we were to drill had to be absolutely straight. Robit tailor-made us a special guiding rod that did the job,” says Panu.

In many sectors of the economy, growth indicators have recently taken a downward turn. This is not the case in the thermal well market, at least not for Oulun Porakaivot.

“The trend is upward, and demand is constantly growing and diversifying. Of course, this is partly due to technological advances that allow us to drill deeper wells. In Finland, the city of Helsinki, in particular, is a strong driver of progress in this field. The city, striving to move away from fossil-based district heating, has streamlined the permitting process for geothermal heat”, Panu says.

Picture from left: Ville Alanko, Simo Manninen, CEO Sami Manninen, Panu Haulos (Oulun Porakaivot); on the right Kimmo Kangas (Robit).

ROTOTEC ACCELERATES THE GREEN TRANSITION

Carbon neutrality is a globally accepted goal to minimise the negative effects of climate change, in which energy production plays a key role. The current military crisis in Europe is a reminder that nations should also strive for maximal energy self-sufficiency. Geothermal energy provides one promising, cost-effective path toward achieving both goals.

In Finland, the growth of geo-energy has been rapid in recent years. One of the key actors in the sector is Rototec, Europe’s largest geo-energy company with more than 60,000 energy wells drilled. Founded in 2007, Rototec has grown strongly in Finland and operates also in Sweden and Norway.

While geothermal energy has long been a popular energy source for single-family houses, Rototec is focusing more on supplying geo-energy for large properties such as hospitals, shopping centres, and factories.

A geothermal system requires one or more bore wells, drilled to a depth of 150–250 metres, depending on the amount of energy required. Robit has been supplying Rototec with drilling tools since the early years of the company.

“Robit, as a big domestic manufacturer, was a natural choice for us. 99% of the holes we drill are four-inch wells and Robit has a comprehensive line of tools for that. Currently, all our drill bits are from Robit,” says Hannu Puolitaival, Technical Director at Rototec.

The fruitful, mutually beneficial cooperation spans back more than a decade and focuses on customer-oriented service.

“Over the years, we have worked closely together to develop drill bits to better meet our needs. We test the products, and share our experience and comments with Robit for further development. One of Robit’s assets is their agility: after our feedback, they can produce new, improved prototypes at a fast pace for testing. Of course, the fact that they have domestic manufacturing helps too,” Hannu says.

“Another strength is that Robit can make small batches. If we’d need, say, five units of a particular new drill bit for testing, that poses no problem. Not all manufacturers can do this,” says Hannu, and adds one more thing: “I have especially liked the fact that Robit has a dedicated person managing all communication with us. It makes our cooperation seamless and straightforward.”

 

Read more new stories in the latest Bulletin!

Robit® DTH NOVA for demanding, controlled water and energy well drilling projects

Robit has launched the new Superior Casing Systems series for energy & water well drilling – Robit® DTH Nova Series.

Innovative features:

  • Controlled flushing properties
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    – Operates in all ground conditions
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  • Robust structure
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Usage:

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  • Available for all the common Down the Hole hammers
  • Available with Robit® Flow Control or Direct Flush technology
  • Designed for all applications where the casing is left in the ground
  • Highly suitable for the drilling of both water well and thermal wells
  • Enables easy, fast, and reliable drilling process in all conditions

 

Robit® Flow Control – No unwanted flushing into the surrounding soil

Watch the video: Robit® DTH Nova

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