World’s #1 copper producer chooses Robit

Copper mining has been a key driver of Chile’s economy for centuries. Among the country’s mining companies, the state-owned Codelco is the crown jewel. It’s the world’s leading copper producer with immense mineral reserves, and a driving force for the entire country’s development.

Codelco’s major mining sites include El Teniente, “the Lieutenant”, the world’s largest underground copper mine which has been in operation for 200 years and currently has a capacity of 400,000 tonnes.

The second largest mine is the century-old Chuquicamata, or “Chuqui”, as the locals call it. Since its open pit operations had grown increasingly uneconomic over the last years, Codelco made a huge investment switching to underground cave mining in 2019. Chuqui’s current capacity is 377,000 tonnes. Andina, the third largest mine nested at the dizzying height of 3,700–4,200 metres on the Andes, consists of the Rio Blanco underground mine and the Sur Sur open pit.

As of late 2020, Robit will be the main supplier of Top Hammer and Down-the-Hole drilling tools for Codelco’s three largest mines. This is a result of decisive cooperation between Robit and their Chilean distributor Full Safety.

Founded in 2010, Full Safety had focused on dealing in clothes and footwear for special target groups such as armed forces, law enforcement, health professionals – and the mining industry. The last-mentioned seemed like a promising sector for new business opportunities, and in 2015 they contacted Robit.

“We were looking for new strategies, and we met Robit at the right time. After consulting with them we restructured our business model over the next few years by opening a new office and recruiting sales personnel as well as drillmasters for field support. In turn, Robit offered us training and technical-commercial support on client visits, and participated in mining fairs with us”, recounts Cesar Cornejo, General Manager of Full Safety.

Getting a foot in the door of a global giant like Codelco is not a simple thing. Despite persistent efforts, discussions on arranging a comparison test to prove the quality of Robit’s consumables led nowhere. As a change of plan, Full Safety approached Astaldi, the main contractor at El Teniente – and they agreed to a head-to-head test between Robit and their then-current brands.

The February 2020 tests, involving bits, drifter rods and couplings, did not disappoint: Robit outperformed the competition by some 30% in terms of lifetime and penetration rate. A letter of certification by Astaldi opened the door to participate in a tender for Codelco. Full Safety and José Antonio Rodríguez, Sales Manager for Robit SAC, then carefully fine-tuned an offer that proved the most competitive.

This major achievement, however, is just the tip of the iceberg. The Chilean mining sector has vast growth potential for the Robit-Full Safety partnership, and several other tenders and product tests are already underway across the country.

Picture from left: Alberto Castillo (Sales Manager, Full Safety),Rafael Rojas (Drillmaster, Full Safety), José Antonio Rodríguez (Sales Manager, Robit), and Cesar Cornejo (General Manager, Full Safety).

Louhintaliike Ylimäki Oy – A specialist in large blasting operations

Louhintaliike Ylimäki Oy, headquartered in Lapua, is a family business that specialises in large-scale blasting and quarrying operations covering the areas of Pirkanmaa, Western and Central Finland and North Ostrobothnia. With more than 40 years of experience in the industry, the company guarantees its customers efficient and flexible service, helping it become one of the biggest quarrying operators in Finland.

Aatos Ylimäki founded Louhintaliike Ylimäki Oy in 1983. The company started out with rented equipment, but soon acquired its own manual drill and tractor-mounted air compressor. The company’s first contract was foundation work for a vocational school (Hervannan ammattiopilaitos) in Tampere. Over the years, the company’s fleet of equipment and number of personnel has grown. In 2012, the family company was transferred to the next generation, and since 2015 it has been headed by Matti Ylimäki.

Picture: Louhintaliike Ylimäki’s fleet includes six Sandvik open-pit drill rigs. According to Managing Director Matti Ylimäki (centre), head charger Matti Pitkäjärvi and driller Markku Viitanen, Louhintaliike Ylimäki has relied on the quality of Robit’s consumables, such as drill bits, rods and shanks, in its drilling operations for more than 20 years.

Quarrying with a large capacity
Today, Louhintaliike Ylimäki is known for carrying out large-scale blasting operations. With a staff of 20 and a fleet of 18 machines, the company performs rock extractions amounting to 7 million tonnes a year in a range of sites.
“Among our customers are aggregate suppliers, crushing companies and earthworks companies. We blast rock in open-pit mines in roughly 70 different sites every year; in recent years, we have also carried out a number of contracts for wind farms. We have numerous long-term customer relationships, which helps us in planning our operations in advance. Our services include crushing extractions and other large-scale quarrying, excavation of building foundations and road alignments, rock-breaking using a hydraulic rock hammer, per-metre drilling, rock slope scanning and hole straightness measuring,” lists Managing Director and head charger Matti Ylimäki.

Top-notch machine performance
Louhintaliike Ylimäki’s fleet of drilling equipment consists of six mid-range Sandvik drill rigs for open-pit mining and two Doosan excavators equipped with an ExcaDrill rock drilling attachment. The company also extensively uses rock-breaking equipment: 14 primarily Atlas Copco rock hammers mounted on ten 30–35-tonne excavators, most of which are from Doosan’s range. A wide array of other equipment used in quarrying contracts, from dumpers to vibration meters, is also in the company’s fleet.
Drill rigs are replaced after roughly 5 to 6 years of use; in one year, a single rig drills around 60 to 70 kilometres of holes in rock. The equipment is maintained at our own workshop in Lapua and of course we also use the equipment supplier’s maintenance services,” says Ylimäki.

Decades of co-operation with Robit Louhintaliike Ylimäki has relied on the quality of Robit’s consumables, such as drill bits, rods and shanks, in its drilling operations for more than 20 years. “Robit is a very important partner to us. As a Finnish operator, their service and products are always nearby, they listen closely to customer feedback, and perhaps most importantly for an operator of our size, their service is flexible – Sales Manager Esa-Matti Polvi is very pro-active, always on the lookout for new solutions to further enhance our operations. And of course the products are in top condition, which enables efficient drilling and well as a good price/quality ratio. Robit’s continuous product development brings better solutions to market and if we need, say, a few dozen special bits, they will be produced in Lempäälä just the way we want them and on a tight schedule,” praises Ylimäki.

A container with drilling products on site
A year ago, Robit set up a consignment stock at Louhintaliike Ylimäki’s location in Lapua.
“The products stocked in the container include all the drilling consumables we need, meaning bits, rods and shanks, as well as coupling sleeves and bit adapters, to name a few. Robit invoices us for the products we use, and we place orders to ensure the shelves are always stocked with what we need. The container itself was made to be user-friendly, so picking products and, for instance, using a forklift to lift drill rods onto the rack is easy. Drillers bring the products to the worksite with them in their vehicles, and they always have enough for one or two weeks’ worth of work on the rig,” says infrastructure engineer and head charger Matti Pitkäjärvi.
Robit’s consignment stock has significantly improved Louhintaliike Ylimäki’s logistics:
“It makes things easier for drillers when they can pick up the consumables they need from a single location straight off the shelf, without having to order them separately,” says Pitkäjärvi.

Picture: A year ago, Robit set up a consignment stock at Louhintaliike Ylimäki’s location in Lapua. The products stocked in the container include all the required drilling consumables, i.e. bits, rods and shanks, as well as coupling sleeves and bit adapters, among other things. Robit invoices for the products used, and orders are placed to ensure the shelves are always stocked as needed.

Effective results in Aggregate Andesite & Cement Quarry

As Indonesia continues to see a rising trend in the number of COVID-19 infected cases, the country especially Jakarta as the capital city where infections are the highest, continues to face a challenge to balance between containing the pandemic while maintaining the economy’s sustainability.

PT. Marton Tekindo Abadi as Robit’s distributor in Indonesia continues to show its highest level of professionalism and support for its clients across Indonesia amidst the pandemic. By complying with the protocols and regulations issued by the government and obtaining the necessary permits to continue business operations, Marton is able to continue supporting customers’ consumables needs across Indonesia.

Together with the support of Robit, Marton is able to maintain its supply and technical support to the customers. During these times, we believe that it is even more important to show our commitment and ability to support our customers to fortify the customers’ trust towards Marton and Robit. With a good teamwork between Marton and Robit, we are able to seize this moment as an opportunity to strengthen our presence in the market.

*Note: We highlight 2 customers here that are still operating during this pandemic one from aggregate quarry and another from cement quarry.


PT SUMBER TIGA PERMATA

PT Sumber Tiga Permata (PT STP), a long-standing and loyal customer of Marton, got acquainted with Robit drilling consumables when Marton and Robit started a distributor partnership. Being satisfied with Robit product performance, the co-operation continues with Robit drilling consumbales.

  • 2 pneumatic drills of Furukawa PCR200 are in use in three of PT STP’s quarry locations
  • In total, 6 units are in operation
  • As PT STP puts after-sales service in high regards, it is satisfied with the quality of Robit rock tools’ performance as well as the after-sales support receiving from Marton and Robit.

Segmentation: Aggregate Andesite Quarry
Location: Plered, Purwakata

Please find the picture above.


PT CEMINDO GEMILANG

PT Cemindo Gemilang is one of the major cement producers in Indonesia, known for its brand “Semen Merah Putih”

  • 5 hydraulic drills: 3 units Soosan CSM (ex Junjin CSM) supplied by Marton, 2 units Epiroc hydraulic drills and 2 pneumatic drills from Furukawa PCR200
    • – 4” bits are used at site
  • Cement plant capacity in Bayah is able to produce up to 4 million tons of cement per year
  • Marton supplied 3 units of Soosan CSM Top Hammer hydraulic drills, and Cemindo uses also Robit rock tools across its multi-brand drill rigs
  • Cemindo continues to be a committed customer of Robit, as our distributor partnership ensures a sufficient stock for the customer’s production and also provides excellent after-sales technical support.

Segmentation: Cement Quarry
Location: Bayah

Robit’s Successful Test Results in Vietnam

In June 2020, the distributor of Robit in Viet Nam – Dong Loi Equipment & Services Corporation organized a drilling test at Dak Mi 2 hydroelectric tunnel in Quang Nam Province.

Robit and other well-known brands from China and Japan were tested in this site. The test was conducted on a Sandvik DT821 drilling machine with both sides of drill hammer, left and right. The drilling parameters were identical for each brand. The test was conducted to determine the highest working life each tool could reach in the same testing conditions. The structure of tunnel is concrete on the hard rock formation. After a few days, the results of all brands were published. Robit Drifter Rod R32/T38, L=4.9 m completed the service life at 2,300 meters in the left and 3,200 meters in the right of drill hammer. With these results Robit reached from 500 meters to 700 meters better performance than rods by other well-known brands. The customer was very satisfied with the performance of Robit Drifter Rod. They appreciated its quality and will give the priority for using Robit Rod in the future.

Test Location: Dak Mi 2, Hydroelectric Tunnel, Quang Nam Province, Jun 2020
Test Objective: Measuring performance of Robit Drifter Rod R32/T38, L=4.9m vs. other well known drilling consumable brands.
Reported by: Pham Quoc Binh, Sale Manager at Dong Loi Corp.

Drilling Anseong~Guri #7 Tunnel within ab. 24 Months

“Dajoo Industry” (called Dajoo) is suppling Robit Top Hammer drilling tools in highway tunnel called Anseong~Guri #7.

Currently, Anseong~Guri highway is one of the biggest SOC projects in South Korea. Anseong~Guri highway is part of the Pocheon~Sejong project, which connects administrative city, Sejong with capital city, Seoul and northern industrial city, Pocheon. #7 is a 2-way highway of 1.7 km. Client organization is EX (Korea Expressway Corporation) and constructor is Samwhan. Drilling period is approx. 24 months. Robit distributor Dajoo has wide experience in rock tools business. Dajoo supplies to around 70 sites, which contain tunneling, quarrying and surface drilling. Robit and Dajoo have been working together since 2015. Dajoo has constantly increased sales volume year by year. In 2020, Dajoo has become one of the main distributors in South Korea and will increase Robit share consistently. Rock condition is granite and medium hard rock. Drilling machine is Epiroc XE3C (COP1838). Dajoo expects the site to consume 1,200 pcs of 45 mm bits, and 150 sets of drill string.

Distributor: Dajoo Industry
Robit consumables: Button bit – HTG 34RR045 S2,Ball,
Rod – T38*RR34*5525 (HEX35), Shank – COP1838 C38*435,
Coupling – C38 SB

Tunnelling the New Rail Line from Bhanupali – Bilaspur to Beri

Robit is supplying forepoling systems and MIPL casings for tunnel roof support to RVNL project Bhanupali – Bilaspur – Beri New Rail Line project.

The Bhanupali – Bilaspur – Beri New Rail Line project is being constructed with NATM method. The project is located in Himachal Pradesh. There are in total 7 tunnels being constructed from Bhanupali – Bilaspur – Beri. The government has also further plan to extend this broad-gauge line till leh via Kullu-Manali. The project has been awarded to Max Infra (I) Limited at ₹ 435 crore. The total length of the tunnel is 3.5 km. The geology consists mainly of sand, stone and soft rock. The contractor has till date completed 1200 metres tunnel by mainly using 114.3 mm Robit forepoling systems together with MIPL casings. The project is running smoothly. The contractor is using 6 Epiroc Drill Jumbos to install the forepoling at different tunnel faces. The contractor is achieving a daily advancement of 3 metres.

Contractor: Max Infra (I) Limited

NH21 Project is Running Smoothly with Robit’s Products

Robit is supplying forepoling systems and MIPL casings for tunnel roof supporting, and rock drilling consumables for face drilling to NHAI (NH21) project.

The 4 laning road of NH21 stretches from Pandoh Bypass to Takoli section in Himachal Pradesh. The project worth of ₹ 2600 crore will reduce time and traffic as well as streamline movement of vehicle from Delhi to Leh. The project started in March 2018. The tunnel network of 21-kilometres consists of 10 tunnels, out of which 5 tunnels totaling 15 km have been completed.

The project is being constructed by Afcons Infrastructure Limited. The geology consists mainly of Class D (more than 50%). Robit is supplying forepoling systems together with MIPL casings  of 76.1 mm for roof supporting. The Robit consumables have been found successful in making tunnels. The project is currently running smoothly and expected to be completed by next year.

Through its distributor MIPL, Robit has also tested rock drilling consumables, which have also proved to be successful by achieving more lifetime in terms of meterage compared to other brand products. Now most of the rock drilling consumables of this project are provided by Robit. Additionally, the economical products increase customer satisfaction.

Contractor: Afcons Infrastructure Limited

Buiding Up the Longest Tunnel in India

Robit is supplying forepoling systems and MIPL casings  for tunnel roof supporting, and rock drilling consumables for face drilling to RVNL Package – 5.

The Rishikesh–Karnaprayag Railway runs from Yog Nagari Rishikesh railway station in Rishikesh to Karnaprayag. The ₹16,200 crore project will shorten travel time from Rishikesh to Karnaprayag from 7 hours to ~2 hours. A 15-kilometre tunnel, reported to be the country’s longest, will be built between Devprayag and Lachmoli.

The proposed 125-kilometre stretch will have 12 stations, 17 tunnels and 35 bridges. The design consultancy contracts for tunnels are provided by Lombardi Engg, Yuksel, AECON.

The package 5 is being constructed by Navayuga Engineering Company Limited. It consists of 2 tunnels (Tunnel No. 9 & 10). Tunnel No. 9 from Laksh Moli to Maletha is 2.8 km and Tunnel No. 10 from Maletha to Rani Hatt is 4.1 km, including escape tunnels. The current geology found in both tunnels is RBM (soft rock with mixture of sand). The difficulties faced during forepoling and drilling were majorly due to RBM with big boulders of phyllite and quartize.

The NATM method is being used to construct the tunnel. Currently the daily advancement is 6 metres per day. We are proud to report that Robit forepoling systems together with MIPL casings  are approved at RVNL and are being successfully used by the contractor.

Contractor: Navayuga Engineering Company Limited
Design Consultancy: Lombardi Engg, Yuksel, AECON

Constant Product and Performance Improvement as a Result of Seamless Cooperation Between Robit, Distributor and Customer in United Arab Emirates

Stevin Rock LLC is one of the largest quarrying companies in the world, operating in the Middle East, on limestone, dolomite and gabbro minerals. Stevin Rock LLC produces over 80 million tons of the above minerals each year, drilling at the same time over 1.5 million meters.

After stringent trials with multiple competitor products over months, Robit products were found to have the least cost per meter in operations. Thus, the first contract was signed in 2017 for 2 years. After consistent performance for these 2 years and once again testing all competitor products, Robit was again found to have the most competitive performance. Robit was once again awarded the contract for the next two years covering 2019 and 2020. During these periods 2017 to 2020, Robit has been continuously improving its products based on customer feedback. As a result, Robit products have been regularly improved repeatedly.

Robit has also conducted regular drill master visits as well as conducted regular classes for Operators and Mechanics on optimum parameters for getting the best life of the product.

A combination of timely product evolution, regular training, visits of Drill Masters, 100% on time delivery and zero down time loss on account of product performance had contributed to the success of the product.

Robit is represented by Deltacorp Global FZE in the United Arab Emirates. They export to over 15 countries and operate from 2 warehouses in Duty Free Zone, in UAE.

Case report by: Bharadwaj Ventaraman, Manager, Deltacorp Global FZE and James Keenan, Distributor Business Manager, Middle East and Turkey, Robit Group

Strong Co-Operation with Amak, the Pioneer Mining Company of Kingdom of Saudi Arabia

Al Masane Al Kobra Mining Co (AMAK) is the pioneer private mining company of Kingdom of Saudi Arabia, producing copper, zinc in concentrate as well as gold and silver in doré since 2012.

Al Masane Al Kobra Mining Co (AMAK) is the pioneer private mining company of Kingdom of Saudi Arabia, producing copper, zinc in concentrate as well as gold and silver in doré since 2012.

The main mining camp (Al Masane) is in the southwest region (Najran) of Saudi Arabia at an elevation of 1620 mRL and approximately 640 km southeast to Jeddah. AMAK is committed to establish and sustain the highest safety standards with a zero-harm target and international best practice environmental standards with zero discharge to ambient environment. AMAK’s motto is “Every Incident Is Preventable”.

AMAK is continuously seeking investing in mining opportunities in the KSA and the region, including East African countries. Exploration continues at its nearby concessions as well as deeper levels of Al Masane and Guyan orebodies, which are still wide open at depth and extensions, with additional satellite pit development opportunities at Al Masane, Guyan and Al Aqiq mineralization zones.

AMAK is using Robit’s drilling consumables for face development, ground support and DTH drilling for underground operations. Robit consumables are performing well and thus, getting positive feedback from AMAK: “We are satisfied and happy for working with Robit. We appreciate the full support during the contract meaning quick responses for deliveries and shipping as well as providing technical services support in case of any problem”.

Case report by: Kadir Uslu, Drill & Blast Engineer, Al Masane Al Kobra Mining Co and James Keenan, Distributor Business Manager, Middle East and Turkey, Robit Group

Photo: Jumbo Operators, Mr. Mustafa Tufekci and Mr. Roger Junas

ROBIT SUPPLYING DRILLING CONSUMABLES FOR THE BIGGEST COPPER MINING COMPANY IN TURKEY, ETI BAKIR A.S.

Robit is supplying rock drilling consumables for face drilling, long hole drilling, ground supporting operations for underground mines as well as surface drilling for open pit mines for ETI Bakir A.S. in Turkey. The consumables are being supplied by Robit’s distributor, Guris Is Makinalari Endustri A.S.

Guris Is Makinalari Endustri A.S. and ETI Bakir A.S. made a contract for supplying Top Hammer drilling tools and as a result, the first shipment was MADE during the first quarter of 2020. Guris Is Makinalari Endustri A.S. supplements Robit quality and good performance by giving the best after-sales, shipping, and technical services support for the valued customer.

ETI Bakir A.S., which was operated by state from 1930’s to 2004, is the biggest copper mining company in Turkey. ETI Bakir A.S. was incorporated into Cengiz Holding in 2004 and the company carries on production activities by growing up day by day within the structure of Cengiz Holding.

ETI Bakir A.S. is operating both on several Turkish mine sites as well as abroad. In addition to this, the biggest smelter and electrolysis plant in Turkey is being operated by ETI Bakir A.S. in Samsun City. The company is known for nature conservation while operating on the mine sites. – These mines are operating fully mechanized with the newest technologies.

 

Case report by:

Ahmet Oğuz Dikmen, Mining Equipments Service Engineer, Guris Construction Machineries Industry Co Inc

James Keenan, Distributor Business Manager, Middle East and Turkey, Robit Group

 

Photo:

Caner Topal, Drilling & Blasting Engineer, ETI Bakir A.S.

Ahmet Oğuz Dikmen, Mining Equipments Service Engineer, Guris Construction Machineries Industry Co Inc

Tayfun Kabaloglu, Mine Captain, ETI Bakir A.S.

 

ROBIT PERFORMING WELL IN HARD ROCK FORMATION IN SOHAR, OMAN

Robit is supplying consumables for gabbro quarrying in Sohar, Oman. The tools are being supplied by Robit’s distributor, Pioneers For Mining.

Robit consumables are performing well in the hard rock formation, in the North Oman, and thus, getting positive feedback from the customer. The gabbro quarries are one of the toughest and challenging areas among Oman rock formation.

Despite the current travel restrictions, the seamless cooperation between Robit, Pioneers For Mining and the customer including continuous follow-up on Robit product quality and support, enables a strong sales development in Sohar region. 

Facts – Gabbro Quarry in Sohar, Oman 

Machine: Furukawa HCR 1200

Rock Formation: Hard and Abrasive

Button Bit Size: C45–89mm

Excellent performance with Robit button bit in Turkey

On July 2020, Robit’s Turkish distributor Guris Is Makinaları Endustri A.S. organized a drilling test at Ozkoyuncu open pit iron mine. The head-to-head test between Robit and globally well-known brand.

The test was conducted on a Sandvik DX800 Ranger with an HL700 drifter. The testing conditions were identical for each brand. The procedure was a simple wear test: To measure how deep each tool will be able to drill without sharpening or replacing. The ground condition is quite difficult and abrasive. It contains high quartzite and silica rate is around 90%. There is fragmented rock, water and spacing in ground.

We are happy to report the results. Robit C51-102 mm drop center spherical bit completed the service life at 1269 meters and this result is 300 meters better than competitor’s same design bit. Given the rock quality at mine site this is an excellent result. Customer confirmed that Robit bit were superior to the other well-known brands’ consumables.

Test Location: Ozkoyuncu Open Pit Iron Mine, Kayseri/TURKEY
Test Dates: Jul 09-14, 2020
Test Objective: Measuring performance of Robit C51-102 mm bit vs. other well known drilling consumable brand.
Reported by: Ahmet Oguz Dikmen, Mining Equipments Service Engineer at Güriş İş Makinaları Endüstri A.Ş.

 

SUCCESSFUL TESTS CONDUCTED WITH ROBIT CONSUMABLES IN CHILE

Full Safety, the distributor of Robit Group, carried out a successful test with Robit consumables at El Teniente copper mine in Machalí, Chile. 

​The test was conducted for Jumbo drilling on a Tamrock Axera Jumbo with HLX5 drifter by using the following Robit consumables: R32x45S1 bits, HEX35 C38-R32 14′ drifter rod and coupling C38-C38.

The bits averaged out 315 meters without grinding. As for the drifter rod and couplings averaged out 1 724 meters. The meterage is always relative to the rock, the conditions of machinery and operator skills including pressure management.

Robit Part Numb​​er Description Meters
04-132-045-3805 HTG 32R45S 315
06D-07-0891 M/M Drifter Rod C38-HEX35-R32 4305 1 724
06E-07-0497 Coupling C38 D55 SB 1 724

 

As a result of the successful tests, Robit received a confirmation from the site contractor, Astaldi, that Robit consumables were superior compared to the other well-known brands’ consumables.

El Teniente is an underground copper mine in the Chilean commune of Machalí in Cachapoal Province, Libertador General Bernardo O’Higgins Region, near the town of Sewell, 2 300 meters above mean sea level in the Andes.

Mining at El Teniente is reported to have started as early as 1819. Today, El Teniente is operated by the state-owned copper mining company CODELCO. With over 3 000 kilometers of underground drifts, El Teniente is reported as the world’s largest underground copper mine. ​

Excellent job from our Robit SAC colleagues, and our distributor in Chile!

Partnership in the AUSTRALIAN OUTBACK

Western Australia is a land of extremes. It’s sitting on the oldest rock crust on Earth, formed three billion years ago. It’s most likely also home to the oldest life forms on our planet, dating back even further, some three and a half billion years.

Today, human life forms in the state are mostly concentrated on the fertile coastal areas. In contrast, the vast central parts – the Outback – consist mostly of sparsely inhabited hot desert. In these circumstances the only significant economic activity is mining. 15% of all the world’s iron ore is produced in Western Australia; the state is also a major extractor of gold and bauxite.

A young Matt Izett started out as a driller’s assistant, or “offsider”, for a major drilling operator in Western Australia in the 1980s. By the turn of the century he was managing a branch office of a mining supplies company.

In 2005 Matt took another leap forward and founded Ranger Drilling with his wife Julie, specializing mostly in Reverse Circulation (RC) drilling for customersoperating in the West Australian iron ore market. In fourteen years Ranger has, through consistent growth, become a major player in the industry with 19 drill rigs.

A reliable choice for remote locations, RC drilling is a preferred method for mineral exploration. It uses far less water than diamond drilling, making it ideal for arid areas such as Western Australia, where sourcing water is expensive.

Since the beginning, Ranger has made a point of constantly optimizing and customizing tools, equipment and drilling techniques. In this mission, Ranger have enjoyed a great relationship with Robit Australia (formerly DTA) over the last ten years.

Robit supplies Ranger with RC hammers and bits. “We have made DIFOT a priority with Ranger as their business has grown the offering in mining, exploration, and hydro”, says Mark McGrath, Regional Sales Manager, Robit Australia. “Our team does its best to ensure Ranger can continue to provide world class customer service each and every day.”

Top Hammer theoretical and practical training in Ecuador

Training organized by: Maqoperador S.A. (Ecuador) and Robit PLC
Objective: To give Top Hammer drilling tool customers theoretical knowhow and practical training to ensure maximum drilling performance
Location: Guayaquil, Ecuador
Date: November 22, 2019
Drill bits used: Robit HTG bit 45C76 DSR vs. a bit from another brand
Reported by: José Rodríguez, Sales Manager, Robit

Summary:

In ensuring maximum performance in Top Hammer drilling, one key element is selecting the optimal drill bit. To this end, a series of training sessions for our customers in Ecuador were organized jointly by Maqoperador, the distributor of Robit’s tools in Ecuador, and Robit.

In the theoretical part of the training we covered a wide range of topics such as drill string elements, energy flow through the drill string, correct drilling parameters, selection criteria for button bits, and total drilling costs.

For the practical training, Maqoperador arranged a visit to a quarry where the performance of two T45x76 mm bit designs was measured: a Robit Drop Centre Retrac bit vs. a bit from another brand. The other brand had overlarge 13 mm buttons whereas our bit was 11 mm. Typically customers see oversized carbides as a good feature, but our tests proved otherwise.

The difference in penetration rate was significantly in favour of Robit: 1,8 m/min vs. competitor at 1,06 m/min. In other words, Robit was faster by more than 70%.

Being able to drill faster with less effort also means a better energy flow from the drill string to the rock. This is why differences in overheating were also expected between the bits. If percussion energy is not correctly transmitted from the drill string to the rock, it will dissipate into heat, creating additional problems. Due to the overlarge buttons, the energy was not efficiently transmitted to the rock, so the competitor’s bit was overheating the shank adapter at 150 °C, while with the Robit bit, the shank adapter kept a much cooler temperature at 98 °C.

To ensure the reliability of the results, the testing was performed with the same drill rig, the same operator in the same quarry, using the same drilling parameters at a distance of 1 metre between the holes of each bit.

What was particularly rewarding for us to see was how actively the attendees participated in the training. Events like this are very rarely, if ever, arranged by other brands or distributors, so they truly add great value for our customers and help enhance the Robit brand. We will soon be organizing the same training in other parts of the world. Stay tuned!

Gigantic dry dock rising on the Kola Bay

In the coming years, the use of liquified natural gas (LNG) in transport and industry is expected to grow significantly. That is a key reason why earlier this year, a Robit Steel Fist pilot bit started to penetrate granite rock in the Kola peninsula.

As far as fossil fuels go, LNG is by far the most environmentally friendly – it has the lowest CO2 emissions per unit of energy while also having the highest heating value. Thus, it has big potential as a future transport fuel alongside biofuels, hydrogen and electric mobility, and most major fossil fuel companies have begun investing in it.

Treasure hidden beneath the permafrost

Russia has the largest natural gas reserves in the world. The bulk of those reserves is sitting under the permafrost in northwest Siberia, in the Yamal Peninsula and its offshore areas. Recent years in the region have seen a massive investment in the so-called Yamal project, a joint venture between Russian, French and Chinese companies, which includes a huge LNG plant, in operation since 2017.

The Yamal project is now being followed by the Arctic LNG-2, another major international joint venture, located in the neighbouring Gyda peninsula. It has an ambitious plan to cut the production costs by placing the LNG production plants offshore in the Gulf of Ob on so-called gravitybased structures (GBS). These reinforced concrete structures are built on a shipyard, towed to the intended location, and then sunk onto the seabed.

Arctic village transformed

Until recently, Belokamenka was a small village just north of Murmansk in the northwest corner of Russia. In 2017 it was chosen as the location for the new shipyard where the GBSs are to be built. This means a massive transformation in the area, covering more than 150 hectares. The shipyard will have two dry docks, each 400 x 175 m, the largest in Russia. Currently the construction site employs some 4,000 people.

The construction of pipe pile walls for the dry docks is performed by NK-Teplokhimmontazh and the drilling contractor Spetsfundament Plus. It involves the drilling of no less than a thousand piles, up to 32 metres deep, through sand and loam into the granite bedrock. Their tool of choice for this Down-the-Hole job is the large diameter Robit Steel Fist Casing System. Drilling work on dry dock #1 is now completed and will continue into 2020 on dry dock #2.

In 2022, the first GBS built in Belokamenka is expected to start its 1,600 km voyage, with the help of a powerful tugboat fleet, across the Barents Sea to its destination in the Gulf of Ob.

HAKANIEMI: an indoor market completely remade

In June 1914, the people of Helsinki had reason to be proud. A new, grand, two-storey indoor market hall, praised as Europe’s largest and most modern, opened at the Hakaniemi square. Now, over a hundred years later, the venerable marketplace is undergoing the most thorough renovation of its history.

Hakaniemi Hall is one of the most massive renovation projects Stara (the City of Helsinki Construction Services) has ever undertaken. The building is protected, so the exteriors must remain unchanged, but on the inside, practically everything has been torn down. The building is now held together by metal buttresses reaching all the way up to the ceiling.

The project began with ground cleaning and reinforcement, as the land under the hall was found to be heavily contaminated. The old load-bearing wooden piles also proved to have weakened over time. They will be cut off and replaced with new metal piles.

In addition to renovation work, the project includes excavations for an underground connection to the Hakaniemi metro station and to a service yard. The sheet piling work required for the 5–10 metre deep interconnections is carried out by Fingeo Oy.

“In addition to sheet piling, we have driven individual piles in the hall to support the old structures,” says driller Arli Kolamets, Fingeo. Arli operates a DTH drill rig, with wear parts supplied by Robit.

“Robit delivers our drill bits, pilots, DTH hammers, ring bits and adapters, among others. Deliveries are really smooth and the products arrive at the site quickly. Robit’s technical support is also exemplary. I have been given advice on e.g. pile penetration rates and hammer air pressure. The workday often stretches far into the evening and it is great that Robit always picks up the phone. My special thanks to Sami Paavola for his competence and customer service attitude”, Arli says.

The sheet piling will be completed during summer 2019. A lot of work, however, remains to be done inside – and underneath – the walls of Hakaniemi Hall before it finally reopens, completely modernized, for business in 2021.

WestConnex: helping to ease future traffic in Sydney

Ever since World War II, the motor car, more than anything, has been the driving force behind urban development in Sydney, Australia’s largest city.

To fight the constant traffic congestion, major investments in infrastructure have been made in the car-dependent city over the last decade. In addition to public transport such as light rail lines and the metro system, these include several motorway projects. WestConnex, the largest of them, has been described as the biggest transport project in Sydney and all of Australia since the Harbour Bridge.

WestConnex, in operation since 2015, is a joint project of the New South Wales and Australian governments. It includes a widening of the M4 Motorway, a new section for the M5 South-West Motorway, and a new bypass of the Sydney central business district connecting the M4 and M5.

The M4–M5 Link Tunnels are the most important stage of WestConnex, providing a vital connection between two of Sydney’s busiest motorways.

Tunneling work, a joint venture between Lendlease, Samsung C&T, and Bouygues (LSBJV), takes place on three separate sites: St Peters Interchange, Haberfield, and Pyrmont Bridge Road.

Drilling began in April 2019. It involves Top Hammer drilling of holes for ground support at all three sites. The supply contract of TH consumables was awarded to Hard Metal Industries (HMI), Robit’s Australian dealer.

“The contract covers the supply of shanks, rods, bits and couplings to LSBJV. Together with HMI we beat off stiff competition from a number of other suppliers”, says Technical Sales Representative Richard Epstein, Robit Australia.

The supply of Robit tools is expected to continue into late 2020. The entire WestConnex project is scheduled to be finished by 2023. Once completed, it will help thousands of motorists by easing congestion on the M4 and the M5, making their daily commute a great deal quicker and safer.

Moving Thailand’s FREIGHT TO RAIL

Moving freight across a large, busy country like Thailand is an expensive business. Thailand’s logistical overhead is around 1.75 trillion baht (€50 billion) per year. To cut this overhead, the Thai government has started an ambitious program aiming to move a large amount of road and air freight to rail.

Thailand has about 4,000 km of rail network, most of which is single track. In order to boost the role of rail – currently carrying only 2 % of Thailand’s freight – the government plan includes doubling large parts of the single-track railroads.

One of the double tracks to be laid in the first phase (2018–2022) is the 120 km stretch on the Northeastern main line from Map Kabao to Thanon Chira Junction in the central part of the country. This involves the excavation of three new tunnels.

Two of the tunnel sites are located in Saraburi province, some 150 km northeast from Bangkok, and one in Nakhon Ratchasima province, 200 km from Bangkok. The main contractor for the work is Right Tunnelling (RT), who Robit have been supplying with rock tools for several years.

Drilling work began in January 2019. “We signed a consignment agreement for the job sites with RT in March. It covers a full set of our tools, including bits, rods, couplings and shanks. Things have run smoothly”, says Yong Woo Jeon, Distributor Business Manager for Robit in the region.

Once completed, Tunnel 1 near Map Kabao – a twin tunnel, 1.4 km each – will be the longest railway tunnel in Thailand. Tunnel 3 at Khlong Phai, Nakhon Ratchasima, will also be a relatively long twin tunnel (1 km each).

Moving a tonne of freight by road costs almost twice as much per kilometre as by rail. The railway project is still in its early stages, but once finished, Thailand can expect huge savings in logistical costs every year.